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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection - Documentation and post-work verification - Authorization and responsibility for work - Repair vs alteration definitions and procedures |
| Topic 2: Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation |
| Topic 3: Design, Materials, and Fabrication Rules | 22% | - MAWP, thickness, and joint efficiency calculations - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability |
| Topic 4: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment |
| Topic 5: Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection interval determination and extension rules - TML/CML selection and measurement planning - Records review and baseline data collection - Inspection methods and technique selection - Code scope, jurisdiction, and regulatory requirements - Remaining life and corrosion rate calculations |
API Pressure Vessel Inspector Sample Questions:
1. One of the steps when rerating a pressure vessel is the documentation of the:
A) Approval of the operation's engineering department
B) Calculations from the manufacturer or the owner-user's engineer
C) Approval of the ASME
D) Report from an external professional engineer
2. As per API 510, what is the maximum allowed time between the testing of pressure relieving devices?
A) 10 years
B) Pressure relief devices must be tested at every shutdown
C) Pressure relief valves shall be tested at intervals that are frequent enough to verify that the valves perform reliably
D) 5 years
3. How does API-510 guide the decommissioning process for pressure vessels that are no longer fit for service?
4. Describe how API-510 ensures that inspectors are qualified and maintain their qualifications over time.
5. API-510 states that the minimum temperature for a pressure test should be how many degrees Fahrenheit above the minimum design metal temperature (MDMT)?
A) 30°F
B) 70°F
C) 10°F
D) 50°F
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: A | Question # 3 Answer: Only visible for members | Question # 4 Answer: Only visible for members | Question # 5 Answer: A |
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