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API API-510 Exam Syllabus Topics:

SectionObjectives
Topic 1: Codes, Standards, and Fitness-for-Service- API and ASME standards
  • 1. ASME Section VIII overview
    • 2. API 510 inspection code requirements
      - Fitness-for-service evaluation
      • 1. Defect assessment methodologies
        • 2. API 579/ASME FFS-1 concepts
          Topic 2: Repair, Alteration, and Rerating- Repair procedures
          • 1. Welding repairs and procedures
            • 2. Post-weld heat treatment requirements
              - Alteration and rerating requirements
              • 1. Pressure vessel rerating principles
                • 2. Documentation and code compliance
                  Topic 3: Inspection, Testing, and Monitoring- Corrosion monitoring and assessment
                  • 1. Remaining life calculations
                    • 2. Corrosion mechanisms
                      - In-service inspection methods
                      • 1. Nondestructive examination (UT, RT, MT, PT)
                        • 2. Visual inspection techniques
                          Topic 4: Pressure Vessel Design and Engineering Fundamentals- Design principles and calculations
                          • 1. Allowable stress and material selection
                            • 2. Design pressure and temperature considerations
                              - Construction and fabrication basics
                              • 1. Fabrication standards (ASME Section VIII)
                                • 2. Weld joint efficiency
                                  Topic 5: Risk and Integrity Management- Risk-based inspection (RBI)
                                  • 1. Probability and consequence of failure
                                    • 2. API 580 concepts

                                      API Pressure Vessel Inspector Sample Questions:

                                      1. Which document is referenced by API-510 for the guidelines on pressure relieving systems?

                                      A) API 653
                                      B) API 650
                                      C) API 520
                                      D) API 579


                                      2. Who is responsible to ensure that the Authorized Inspection Agency functions in accordance with the requirements of API 510?

                                      A) Pressure vessel engineer
                                      B) Jurisdiction
                                      C) AI
                                      D) Owner/user


                                      3. After an alteration to a pressure vessel, in lieu of a hydrostatic test, special inspection procedures will be carried out.
                                      What must be done prior to carrying out the special inspection procedures?

                                      A) Consult with the chief inspector of the jurisdiction
                                      B) Check with the NBIC Authorized inspector
                                      C) Make certain it is permitted by any jurisdictional rules that may exist and consult with an engineer experienced in pressure vessel design and the Authorized Pressure Vessel Inspector
                                      D) Review all NDE procedures prior to commencement of the NDE used to waive the hydrostatic test requirement


                                      4. Describe the process for re-certifying a pressure vessel that has been out of service for an extended period according to API-510.


                                      5. In API-510, which is not considered a standard practice for extending the life of a pressure vessel?

                                      A) Periodic recoating of internal surfaces
                                      B) Regular cleaning and maintenance
                                      C) Increasing the operating temperature to reduce viscosity
                                      D) Application of a corrosion inhibitor


                                      Solutions:

                                      Question # 1
                                      Answer: C
                                      Question # 2
                                      Answer: D
                                      Question # 3
                                      Answer: C
                                      Question # 4
                                      Answer: Only visible for members
                                      Question # 5
                                      Answer: C

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